Objectives

  • The student will identify the typical physical components of magnetic media.
  • The student will describe the size and composition of magnetic coatings.
  • Given a track format and medium, the student will estimate the data capacity of the medium.
  • The student will view electron microscopic images and identify the magnetic storage material depicted.

 

History

Magnetic media date from the 1940s when thin wire was used as a medium for audio recording. The wire was brittle and hard to handle, and was soon replaced by a flexible backing of acetate-coated with magnetic particles. The backing material evolved to MylarÒ and other modern plastics, but the basic construction of the tape is still very similar today.

 

Magnetic Tape

A cross-section of magnetic tape would show a "sandwich" composed from top to bottom:

Magnetic coating

Adhesive                                      

Backing materials

Back coating and lubricant

tape.gif (31523 bytes)

 

The coarseness of the magnetic coating determines the density of data and amount of wear that the medium will support. Some tape formats, such as audio and video, use the abrasive nature of the media intentionally to clean the heads as the tape passes by. As flexible magnetic media are used, the magnetic coatings frequently flake away from the backing material, creating gaps in the recorded data.

3_1-2.jpg (130399 bytes)

Information

In Ferromagnetic materials, groups of atoms tend to line up in magnetic domains to produce overall magnetism in the material. A magnetic domain is an area where magnetic moments all align in the same direction. Magnetic media are composed of many magnetic domains. Once created, each of the magnetic domains present in the material are roughly equal in energy. Boundary effects, and the need for additional energy to cause a change in state, tend to keep domains stable and prevent "flipping" of magnetic moments.

 

magnetic.gif (4375 bytes)

When a magnetic domain moves past a coil, such as those used on the pick up head, an electrical charge is created which varies proportionally with changes in the magnetic domain. Information can be stored by changing the magnetic moments, and retrieved by reading the alignment patterns in the magnetic domains.

magpart.gif (25499 bytes)

 

Tracks

Data is encoded in specific areas of the media called tracks. The alignment between the head and track make reading recorded data possible. When the reading head does not correctly align with the track the data cannot be read. For a given medium, increasing the number of tracks increases the amount of data that can be stored. The space between tracks as measured from center to center is called the track pitch.

 

5_1-4.jpg (136352 bytes)

Correct and incorrect alignment

 

 

Data is recorded on the surface of the tape in a series of tracks. Typically, audio tape uses parallel tracks running the length of the tape. The tracks are described in terms of the amount of the tape that they cover, such as full-, half -, quarter -, or eight-track tape.

 

 

Video

Helical data tracks, used for digital audio tape (DAT) and video recording, use rotating heads to stack diagonal tracks along the length of the tape. Using helical tracks permits the use of greater surface area on the recording media and provides greater data density for a given tape size.

Digital Audio Tape (DAT) uses cassettes similar to but smaller than small video tape. The audio data encoded is a digital signal. The ease of recording/erasure/re-recording and digital quality make DAT a popular medium for recording studios and other high quality audio production.

 

 

Video signals are compiled from several data sources, including audio, control track, and video information about brightness and color. Due to this complexity, video recording use a combination of track formats to encode the information needed to recreate the video signals. On a given tape, formats may include a helical video track, and linear tracks for audio, and the control track to provide timing information needed to reconstruct the video image.

videotape.gif (4539 bytes)

 

Disk Drives

Disk drives were developed as extensions of tape and drum recorders. The first disk drive was the IBM 350, introduced in 1957, which used 50, 24-inch diameter disks. The storage capacity was 5 MB. The disk rotated at 1200 rpm and provided a data transfer rate of 12.5 kilobytes per second. Today, disks can rotate at up to 7,000 rpm and in a fraction of the space required even a few years ago, the storage capacity can exceed 18 gigabytes.

 

Picture5.jpg (86904 bytes)

 

Disk drives use a small record/read head that moves rapidly just above the surface of the disk. To record data, a small charge is created to alter the magnetic domains of the media. To read data, the magnetic domains create small electrical fields in the coil, which are amplified and processed.

Picture4.jpg (81953 bytes)

Diagram to photograph

 

 

The ability to increase storage relied on progress in engineering to scale down three design elements:

  • Flying height, or distance from the head to the magnetic medium – 125 – 250 nm
  • Gap size of the head- 0.2 - 1 mm
  • Thickness of the magnetic medium
  • Size of surface anomalies that can cause problems – 10 nm

 

 

Recording Heads

Early magnetic recording heads were made of Mu-metal, an alloy composed of nickel, iron, molybdenum, and copper (NiFeMoCu). Ferrite heads replaced the Mu-metal heads in the mid-1960s and permitted smaller head gaps and smaller bit sizes, resulting in significantly increased storage capacity. Ferrite head development continued to reduce head size and increase data capacity. Thin film heads, introduced in 1979, used photographic-lithographic etching techniques taken from the semiconductor industry. Magnetoresistive heads, introduced in 1991, offered increased sensitivity and permitted a further increase in recording and playback density.

 

 

Disk Drive Heads

Disk drives use a small electromagnetic head composed of two coils separated by a small gap, approximately 0.4 m m wide. To record information, the magnetic field created between the coils extends across the gap between the head and the medium changing the direction of the magnetic alignment. To read information, the coils in the head pass over the magnetic medium and small changes in the electrical charge, or flux, are created by the magnetic alignment of the medium.

headgap.jpg (9817 bytes)

Recording requires conversion of the data to electrical signals. Data is stored when the magnetic field generated by the current in the coils of the head alters the magnetic domain in the coating of the tape or disk. Effective recording requires a balance of the strength of the signal, design of the head, distance from head to medium, and properties of the magnetic coating material. The magnetic surface is divided into tracks when the medium is formatted or information recorded. The size and length of the tracks are two factors that determine the amount of data that can be stored.

Hd_132u.jpg (140589 bytes)

Analog/Digital

Changes in magnitude of the patterns of North and South alignment can convey analog information. Digital data can be encoded by using a change in state to represent a 1, or no change for 0.

 

Reading Data

Reading information from the medium requires three components; a transport mechanism to move the medium; a head to detect changes in the magnetic information; and electronics capable of detecting and amplifying very small changes in the voltage generated in the coils in the head by the magnetic domain.

 

The record/read heads are composed of a coil attached to magnetic material, such as ferrite. When an electrical signal passes through the coil, a magnetic field is created in the head. The head is produced with a small gap across which the magnetic field will "jump," producing a directed extension of the field that can reach from the surface of the head to the recording medium.

 

Heads

The design of the coil, size of the head and gap determine the size and strength of the field, and the capacity of a drive to read and write data. Initially heads were manufactured by machining and layering the materials. Today thin film heads are produced like semiconductors with material built up in layers then etched to create a tiny head gap. Head gap lengths are in the order of 100s of nanometers.

 

Zip Disk Tracks

For example, this is an image of the surface of a Zip disk shown at X magnification. As you can see, the data tracks are approximately X m m wide, and the spacing in between, the track pitch, is approximately X m m.

 

Zpdsc.jpg (151315 bytes)

Zip Disk

The sizes of the head and track are directly proportional. The smaller the head, the smaller the track size, and greater the amount of data that can be stored in a given space.

Picture8.jpg (69337 bytes)

 

Disk Drive Recording

The recording surface of a disk drive is typically divided like a pie into sectors composed of linear areas called servo fields that mark the beginning of the field and the data storage area in between these fields. Each sector is further divided into tracks with a servo indicator at the beginning of each track.

 

Disk Drive Recording Error

 

Factors causing error in disk drive recording include:

  • noise from electronics used to ampliy the signal
  • interference accross tracks due to high data densities
  • defects in the media
  • track/head misalignment of tracks and head.
  • inter-symbol interference, such as misreading transitions of magnetic domains

Oscillators are used to generate a clock against which to compare data. Timing of tracks and spacing can be corrected by comparing data tracks against the clock track to minimize interference and improve accuracy of reading data.

 

Current spacing between the head and disk is in the 125-250nm range. At this degree of separation, surface anomalies of 10nm in height become important. Atomic Force Microscopes (AFM) are used to examine heads and disk surfaces to study head/disk interference. Atomic Force Microscopes use less contact force than other techniques, provide better vertical height accuracy, and resolve atomic dimensions in three axes, permitting three-dimensional measurements.

 

Electron microscopic mages of magnetic storage media show characteristics that can be used to identify the format. For example:

Video tape data is stored in relatively roughly defined tracks of stacked, parallel segments.

 

VIDEO.jpg (50910 bytes)

Video

 

Floppy disk data is stored in stacked, parallel segments with relatively large blank areas between the data tracks.

 

3_5FLOP.jpg (44385 bytes)

Floppy Disk

 

 

Hard disks have more precise control of head and track alignment, which permits greater data storage density. Images of hard disks show tightly stacked accurately aligned data elements with relatively narrow blank areas between the tracks.

 

 

Calculations

The maximum capacity of a given disk can be calculated by:

Capacity Maximum = surface area (unit2)(Maximum bit density per track)(Maximum track density for the unit)

or

Cmax = (_ri2)(r02)(Maximum bit density per track)(Maximum track density for the unit)

 

The density of information on a hard disk can be calculated by multiplying the density of the data (in bits per unit of area) by the area of the medium. An indication of the change in storage on a disk can be seen in the changes in the density and bit area over time:

   Date    Density (Mb/in2)    Bit Area (m m2)

   1980           1.25                    52

   1987           36                       18

   1990           100                      7

   1994           500                      1.29

   1997           1000                    0.65

   2000           (6000)                 0.110

To give an idea of the scale involved in data storage, densities of 1gb/in2 involve magnetic features smaller that the wavelength of light.

 

 

 

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